Adaptive Resource Engineers

 

A low cost Solar Water Heater using Beverage Bottles

 

 

 

Click thumbnails  for larger image


Typical installation

 


The daily heating cycle

 


Components required

 


Part assembled

 


Fully assembled

 


Typical 6-bottle unit

 


Typical 12-bottle unit

 


Field trial - Kwaggafontein

 


Temperature graph

 

Introduction

Availabilty of hot water on tap is taken for granted by many of us, but for the vast majority of South Africans this is a luxury they have seldom experienced and up to now, have seen no prospect of in the future.

Solar water heating is the obvious solution in South Africa. The main drawback to date has been the cost of an installation. High cost has prevented widespread use even in relatively affluent areas.

In poorer urban and rural situations electric water heating is often unavailable due to lack of an electricity supply and even when electricity is available, electric water heating is unaffordable due to high running costs (electric geysers are the single largest electricity consumers in most homes costing some R40-R60 per month which is simply not affordable for low income families). In these cases water is usually heated on open fires or coal or paraffin stoves or, in most instances, not at all.

For those of us with hot water on tap consider what a major deprivation it would be to; 

  • Wash the baby on a cold winter’s day with cold water
  • Shave with cold water on a cold winter’s morning
  • Wash dishes without hot water to loosen burned food & fat
  • Bath or shower using cold water in winter

Currently available solar heating systems 

Current technology consists either of conventional metallic collector plates with glass or acrylic covers with integrated or separate storage and plastic collectors usually with integral storage. Installed systems cost in the range R1 000-00 to R3 000-00 for a smallish house which, if affordable, is still economic as the electricity saved pays for the system in 2-5 years. Disadvantages of currently available systems are; 

  • Affordability
  • Susceptibility to hail in the case of systems with glass or perspex covers
  • UV weathering of plastic systems
  • Scaling (lime deposits in the collector)

The idea behind this system 

The idea is to make use of discarded plastic (or glass) no deposit beverage containers which would otherwise end up as a litter problem or take up landfill space as little or no recycling takes place using such containers. By using a heating system which makes use of such containers we can; 

  • "Recycle" beverage containers
  • Provide small scale solar heaters at nominal cost
  • Develop micro industries to source discarded bottles, assemble systems and maintain systems
  • Encourage "self help" solutions
  • Save electricity, reduce depletion of coal and other natural resources and reduce global warming

Patented Concept 

The concept has been patented as South African Patent No. 96/9441 

The basic module would probably use 6 of 2 litre bottles yielding 6 litres hot water. 

The units can easily be connected in multiples giving 12 litres, 18 litres etc. 

Components of an installation 

Unique/ manufactured components; 

  • The header. In test prototypes this has been molded polymer. We envisage this being either injection molded plastic in high volumes or precast in cement in low "self help industry" volumes.
  • The insulation. This could either be formed polystyrene or similar foam, an airfilled bubble "sock" or a low tech wrapping and cladding

User/ installer sourced components; 

  • Used 2 litre beverage bottles. Either purchased & drunk specifically for this purpose or sourced as a recycling/ recovery operation
  • Hose & fittings. A length of standard garden hose with barbed or click type fittings.
  • A valve – plastic inline type or other shutoff solution.
  • Black paint. Applied to the exposed bottles to improve heat transfer.

Installation and Operation 

The assembled collector is placed on a roof (or any high structure) close to a tap. 

In the morning the hose is connected to the tap and filled up (overflow pipes indicate when full). 

During the day solar energy heats the water in the lower, exposed bottles. The hot water moves to the top insulated bottles by convection. 

When the sun goes down the lower bottles lose their heat but the insulated bottles retain their heat. 

When needed, hot water flows by gravity via the hose into a bath/tub, bucket or similar. 

Typical water temperatures are;

Time of day

Summer Winter
Early Evening say 6-7pm 60°C 50°C
Next Morning 6am 40°C 30°C
Tap (cold) water temperature 25°C 10°C

 Note that normal mixed bath water temperature is around 35°C so that anything above 30°C seems quite warm or hot.

 Although the life of a beverage bottle exposed to sunlight is limited (we believe a painted bottle may last some 3-5 years), failure of a bottle implies loss of a few litres of water (as the system is not under mains pressure) and replacing the bottle with a "free" screw in replacement which is readily available.

 


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